The plates could be an issue. It could be the springs. It could be the oil.
Start easy, what oil did you last put in? You should be using a 10-40 weight oil. If you look on the back, it should NOT say "energy conserving", I have not run into a 10-40 that does say that, but double check.
I use rotella 5-40 synthetic oil and it works perfect. It is also jaso ma2 certified. Some people really care about that.
Also, are your steel plates all facing the same way? If you look, they are stamped out and have an edge. The edges should all be facing the same way.
I don't have the manual right now, at work, but make sure springs are in spec for length, I think there is a weight listed too. So make sure they hit that weight. You may need to check with a shop about testing this.
Springs are not to expensive though, but get the honda springs. Barnett springs are good, but they make the lever really hard to pull. I also recommend honda plates, but barnett plates work well too. Just make sure you soak the fiber plates for 24 hours in the same oil you use. And that you assemble everything facing the same way.
Oh, when you checked free play, did you adjust down by the clutch too? Some times a person forgets that spot and only does up by the lever.
The ride IS the adventure. The destination is just to get gas!