Posted by
sgtslag on
May 11, 2012; 1:09pm
URL: http://vintage-and-classic-hondas.81.s1.nabble.com/Is-my-regulator-no-good-tp3973039p3979906.html
The
Regulator is a combination of two circuits: a
Rectifier, which converts AC (Alternating Current from the
Alternator) to DC (Direct Current, which is what you get out of any battery); and a
Regulator (this circuit keeps the voltage coming out of the
Rectifier from getting too high, damaging everything electrical on the bike, including the
Battery!). The
Rectifier/Regulator is all one piece. It is connected to both the
Alternator (yellow wires feeding AC into it), and the
Battery (typically Red and Black wires, which supply DC to run the bike, as well as to charge the
Battery -- while running, the electrical energy to operate the bike comes from the
Alternator/Rectifier, with the
Battery as a back up, only used when the engine is running too slow to supply the needed energy, or when the current draw exceeds the
Alternator's output -- this leads to a dead
Battery, as it is no longer being charged by the
Alternator, and it is supplying current to operate the bike, even at highway speeds; too many accessories can kill a brand new, fully charged
Battery...).
The
Rectifier/Regulator, as I said, is connected to the
Battery. Therefore, yes, it will register voltage, from the
Battery. The current, however, will not flow through the
Regulator, it is a one-way current flow only, to the
Battery, not from it.
If you are re-wiring your bike, I would suggest following the OEM wiring diagram. If you deviate from that, there is nothing for anyone to go by to help you in troubleshooting issues that may arise. A custom wiring job would require a hands-on technician to troubleshoot it for you, by manually tracing out each, and every single circuit... They charge by the hour, remember.

Wiring harnesses may still be available. Again, if you deviate from the OEM wiring, the schematics in the manuals will be useless in servicing your bike. Proceed with caution. Cheers!
1979 CB750K (sold, 2012, but not forgotten)
1983 Kawasaki 440 LTD Belt Drive (sold, 2011)
1993 Kawasaki Voyager XII