Replacing pistons into cylinders

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Replacing pistons into cylinders

palbradley
My bike is a 1979 CB750K. Any suggestions on how to insert the pistons into the cylinders? I know there is a "tool" that one can use to compress the piston rings, but do any of you know how to insert the pistons into the cylinders without the tool?
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Re: Replacing pistons into cylinders

Lucky 1
First make sure the pistons are facing the right direction.
Make sure to keep the cam chain tight by holding up the cam chain with a bungie chord or have someone RELIABLE to hold up the cam chain while you do this.

You can simply lower the cylinders over the pistons and starting with the middle two or outside two pistons,  put a block of wood under the cylinders to keep the cylinders from falling on your hands.
The using your fingers squeeze the piston ring from all around the outsides and push the piston up one ring at a time into the bore. use engine oil on the cylinder bores. Do NOT use WD40!

OR...
You can use a large radiator clamp around the piston ring to squeeze the piston ring and push the piston up into the cylinders.
The first method is easier because the radiator clamp is a pain in the A$$.

Make sure the piston rings are spaced with the gaps 120º apart from each other.
Also make sure you have the rings facing up on the piston. Marked with a T on the top.
When you open the package of rings they are usually stacked in the right order unless you start
playing around with them.

Make sure to watch this video.

http://www.youtube.com/watch?v=9ll19_DSkTM
On a Roadstar Adventure.
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Re: Replacing pistons into cylinders

TOOLS1
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In reply to this post by palbradley
I use 4 large hose clamps over the rings, and hold the pistons up with two fork shaped blocks of wood inserted between the piston, and the case.
TOOLS
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1976 CB 750-A X 2
1977 CB 750-A X 4
1977 CB 750-K
1976 CB 750 F
1981 CB 750
1966 Kawasaki SG 250
1981 KZ 750 LTD
1973 CB 350
1979 CM 185 Twinstar
1982 Honda XL 80
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