Long time forum lurker, first time poster. I had been keeping an eye on this thread as I have also been working on making the 650 cooler plate work on my 750 K7 engine. I appreciate everyone's info!
I went the route of chucking the plate in a lathe and removing material where the plate contacts the case (dark spots are voids in the casting).

I only cut as far as I was comfortable (didn't want to cut through), so there was still about an 1/8" gap between plate and case, I turned a spacer to make up that gap.
Anyway, I just started/broke-in the engine a couple weeks ago after a rebuild, I didn't install the plate/cooler as I was looking to minimize the number of things that could go wrong when doing a first time start-up

The engine ran great! I'm at the point now where I would like to install the oil cooler and my main question is has anyone measured any oil pressure drop over their oil cooler? (Specifically the lines and radiator from the CB650)
Since we're plumbing a cooler on the pressure side of the pump I'm concerned about losing some oil pressure - I've heard of people tapping a cooler in between the scavenge side of the pump and the hose back to the oil tank to avoid pressure issues, but I'm wondering if it's even a issue.
1975 CB750F (K7 Engine)